ITAC Assessment: AS0457
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ITAC Assessment: AS0457
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Assessment Year 2018
Principal Product Aluminum diecast products for automotive industry
NAICS 331523: Nonferrous Metal Die-Casting Foundries
SIC 3363: Aluminum Die-Castings
Sales Range $10
M
to 50
M
# of Employees 80
Plant Area 60,000
ft2
Annual Production 3,100,000
ton
Production Hrs. Annual 6,565
hrs
Location (State) Arizona

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $115,274 2,324,000
kWh
Electricity Demand $89,728 5,157
kW-mo/yr
Electricity Fees $67,667 -
Natural Gas $84,080 9,063
MMBtu
Waste Disposal Costs
Water Usage $17,217 1,624
Tgal
TOTAL YEARLY COSTS $373,966
RECOMMENDED SAVINGS* $40,925 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $19,006

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
01 2.4231: Reduce the pressure of compressed air to the minimum required $17,174 - $10,451
211,551
kWh
$6,723
-
kW-mo/yr
-
02 2.9113: Use solar heat for heat $7,441 $1,961 - - $7,441
-
MMBtu
03 2.4133: Use most efficient type of electric motors $5,791 $19,647 $3,494
70,722
kWh
$2,297
-
kW-mo/yr
-
04 2.7422: Plant trees or shrubs near windows to shield from sunlight $4,539 $2,530 $885
17,920
kWh
$3,654
-
kW-mo/yr
-
05 2.2437: Recover waste heat from equipment $2,412 $2,750 - - $2,412
-
MMBtu
06 2.7232: Replace existing hvac unit with high efficiency model $1,736 $7,600 $713
14,441
kWh
$1,023
-
kW-mo/yr
-
07 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,832 $676 $1,114
22,557
kWh
$718
-
kW-mo/yr
-
TOTAL RECOMMENDED $40,925 $35,164 $16,657
337,191
kWh
$14,415
-
kW-mo/yr
$9,853
-
MMBtu
TOTAL IMPLEMENTED $19,006 $676 $11,565
234,108
kWh
$7,441
-
kW-mo/yr
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs