ITAC Assessment: AS0232
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ITAC Assessment: AS0232
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Assessment Year 1998
Principal Product Aluminum Containers
NAICS
n/a
SIC 3411: Metal Cans
Sales Range $50
M
to 100
M
# of Employees 80
Plant Area 100,000
ft2
Annual Production 1,050,000,000
pieces
Production Hrs. Annual 8,568
hrs
Location (State) Arizona

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $776,118 19,497,949
kWh
Electricity Demand $315,367 30,309
kW-mo/yr
Electricity Fees $84,694 -
Natural Gas $592,966 117,081
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $522,638 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $16,406

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Water Consumption Savings Primary Product Savings By-product Production Savings
01 2.7135: Install occupancy sensors $528 $750 $319
6,448
kWh
$209
-
kW-mo/yr
- - - - -
02 2.7142: Utilize higher efficiency lamps and/or ballasts $13,829 $20,012 $10,755
237,691
kWh
$3,074
-
kW-mo/yr
- - - - -
03 2.2414: Use waste heat from hot flue gases to preheat $141,064 $100,000 - - $141,064
-
MMBtu
- - - -
04 2.6212: Turn off equipment during breaks, reduce operating time $2,577 $785 $2,577
57,444
kWh
- - - - - -
05 2.4325: Upgrade conveyors $3,611 $10,240 $2,752
61,547
kWh
$859
-
kW-mo/yr
- - - - -
06 3.4114: Replace city water with recycled water via cooling tower $14,269 $9,500 $(-768.0)
(-16,999)
kWh
$(-240.0)
-
kW-mo/yr
- $(-300.0) $15,577
-
Tgal
- -
07 4.521: Clear and rent existing space $27,050 $3,600 - - - - - - $27,050
08 4.514: Re-arrange equipment layout to reduce handling costs $300,000 $80,000 - - - $300,000 - - -
09 4.131: Modify process to reduce material use/cost $19,710 $46,000 - - - - - $25,200 $(-5,490.0)
TOTAL RECOMMENDED $522,638 $270,887 $15,635
346,131
kWh
$3,902
-
kW-mo/yr
$141,064
-
MMBtu
$299,700 $15,577
-
Tgal
$25,200 $21,560
TOTAL IMPLEMENTED $16,406 $20,797 $13,332
295,135
kWh
$3,074
-
kW-mo/yr
- - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Water Consumption Savings Primary Product Savings By-product Production Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs