| Assessment Year | 2024 |
|---|---|
| Principal Product | Metal coatings |
| NAICS | 332812: Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| SIC | 3479: Coating, Engraving, and Allied Services, Not Elsewhere Classified |
| Sales Range | $10 M to 50M |
| # of Employees | 47 |
| Plant Area |
150,000
ft2
|
| Annual Production | 87,000
ton
|
| Production Hrs. Annual | 3,140
hrs
|
| Location (State) | Texas |
Facility Energy Cost and Usage
| Source | Yearly Cost | Usage | Unit Cost | |
|---|---|---|---|---|
| Electricity Usage | $224,145 | 4,725,900 |
kWh
|
$0.047 |
| Electricity Demand | $209,623 | 18,037 |
kW-mo/yr
|
$11.62 |
| Electricity Fees | $17,482 | - |
|
- |
| Natural Gas | $643,322 | 99,377 |
MMBtu
|
$6.47 |
| TOTAL YEARLY COSTS | $1,094,572 | |||
| RECOMMENDED SAVINGS* | $611,599 |
See individual recommendations below
*Non-energy impacts included in savings.
|
||
| IMPLEMENTED SAVINGS* | - | |||
Recommendations
| # | Description | Yearly Savings* | Imp'd Cost* | Status | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Administrative Changes Savings | One-time Revenue or Avoided Cost Savings | Primary Product Savings |
|---|---|---|---|---|---|---|---|---|---|---|---|
| 01 | 2.3413: Burn fossil fuel to produce steam to drive a steam turbine-generator and use steam exhaust for heat | $210,130 | $2,300,000 |
$155,680
3,284,400
kWh
|
$187,630
-
kW-mo/yr
|
- |
$(-133,180.0)
-
MMBtu
|
- | - | - | |
| 02 | 2.2211: Use optimum temperature | $182,340 | $400,000 | - | - | - |
$182,340
-
MMBtu
|
- | - | - | |
| 03 | 2.9114: Use solar heat to make electricty | $108,000 | $1,583,300 |
$108,000
2,290,000
kWh
|
- | - | - | - | - | - | |
| 04 | 4.631: Install an uninteruptable power supply | $10,125 | $25,600 | - | - | - | - | - | - | $10,125 | |
| 05 | 2.3212: Optimize plant power factor | $47,600 | $59,770 | - |
$47,600
-
kW-mo/yr
|
- | - | - | - | - | |
| 06 | 2.2113: Repair or replace steam traps | $9,410 | $630 | - | - | - |
$9,410
-
MMBtu
|
- | - | - | |
| 07 | 2.8121: Apply for tax-free status for energy purchases | $40,900 | $8,000 | - | - | - | - | $8,180 | $32,720 | - | |
| 08 | 2.8123: Pay utility bills on time | $1,283 | - | - | - | $1,283 | - | - | - | - | |
| 09 | 2.4314: Use synthetic lubricant | $1,281 | - |
$566
11,935
kWh
|
$715
-
kW-mo/yr
|
- | - | - | - | - | |
| 10 | 2.4231: Reduce the pressure of compressed air to the minimum required | $530 | $15 |
$220
4,580
kWh
|
$310
-
kW-mo/yr
|
- | - | - | - | - | |
| TOTAL RECOMMENDED | $611,599 | $4,377,315 |
$264,466
5,590,915
kWh
|
$236,255
-
kW-mo/yr
|
$1,283 |
$58,570
-
MMBtu
|
$8,180 | $32,720 | $10,125 | ||
| TOTAL IMPLEMENTED | - | - | - | - | - | - | - | - | - | ||
| Yearly Savings* | Imp'd Cost* | Electricity Usage Savings | Electricity Demand Savings | Electricity Fees Savings | Natural Gas Savings | Administrative Changes Savings | One-time Revenue or Avoided Cost Savings | Primary Product Savings | |||
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs