ITAC Assessment: AM0803
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ITAC Assessment: AM0803
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Assessment Year 2020
Principal Product Extruded rubber products
NAICS 326199: All Other Plastics Product Manufacturing
SIC 3069: Fabricated Rubber Products, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 70
Plant Area 60,000
ft2
Annual Production 30,000,000
lb
Production Hrs. Annual 7,296
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $287,987 6,806,477
kWh
Electricity Demand $147,376 22,568
kW-mo/yr
Electricity Fees $12,077 -
Natural Gas $75,667 14,594
MMBtu
TOTAL YEARLY COSTS $523,107
RECOMMENDED SAVINGS* $63,410 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $62,400

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $23,995 $34,780 $18,640
443,790
kWh
$5,810
-
kW-mo/yr
- - - $(-455.0) -
02 2.8121: Apply for tax-free status for energy purchases $28,400 $2,000 - - - - $5,680 - $22,720
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,980 $1,700 $2,275
54,200
kWh
$705
-
kW-mo/yr
- - - - -
04 2.7142: Utilize higher efficiency lamps and/or ballasts $2,880 $3,630 $1,880
44,710
kWh
$970
-
kW-mo/yr
- - - $30 -
05 2.4231: Reduce the pressure of compressed air to the minimum required $1,450 $20 $1,050
25,000
kWh
$400
-
kW-mo/yr
- - - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $1,070 $545 $115
2,730
kWh
$25
-
kW-mo/yr
- $470 - $460 -
07 2.7135: Install occupancy sensors $1,010 $200 $1,010
24,180
kWh
- - - - - -
08 2.1233: Analyze flue gas for proper air/fuel ratio $760 $500 - - $760
-
MMBtu
- - - -
09 2.7124: Make a practice of turning off lights when not needed $395 $115 $260
6,200
kWh
$135
-
kW-mo/yr
- - - - -
10 2.2511: Insulate bare equipment $340 $144 - - $340
-
MMBtu
- - - -
11 2.2511: Insulate bare equipment $130 $190 $100
2,480
kWh
$30
-
kW-mo/yr
- - - - -
TOTAL RECOMMENDED $63,410 $43,824 $25,330
603,290
kWh
$8,075
-
kW-mo/yr
$1,100
-
MMBtu
$470 $5,680 $35 $22,720
TOTAL IMPLEMENTED $62,400 $43,624 $24,320
579,110
kWh
$8,075
-
kW-mo/yr
$1,100
-
MMBtu
$470 $5,680 $35 $22,720
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs