ITAC Assessment: AM0772
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ITAC Assessment: AM0772
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Assessment Year 2019
Principal Product High temperature gate, goggle, and butterfly valves
NAICS 332911: Industrial Valve Manufacturing
SIC 3491: Industrial Valves
Sales Range $10
M
to 50
M
# of Employees 150
Plant Area 120,000
ft2
Annual Production 250
units
Production Hrs. Annual 4,725
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $91,320 1,943,040
kWh
Electricity Demand $48,462 6,336
kW-mo/yr
Electricity Fees $6,796 -
Natural Gas $24,634 3,303
MMBtu
TOTAL YEARLY COSTS $171,212
RECOMMENDED SAVINGS* $66,585 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $53,298

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
01 2.6218: Turn off equipment when not in use $18,306 $1,100 $18,306
396,825
kWh
- - - - -
02 2.8121: Apply for tax-free status for energy purchases $27,900 $10,000 - - $10,080 - - $17,820
03 2.3212: Optimize plant power factor $10,709 $23,380 - $10,709
-
kW-mo/yr
- - - -
04 2.4231: Reduce the pressure of compressed air to the minimum required $2,435 $20 $1,662
36,130
kWh
$773
-
kW-mo/yr
- - - -
05 2.2437: Recover waste heat from equipment $2,191 $3,010 - - - $2,191
-
MMBtu
- -
06 2.8123: Pay utility bills on time $3,642 - - - $3,642 - - -
07 2.7135: Install occupancy sensors $365 $770 $365
7,900
kWh
- - - - -
08 3.2123: Convert to high volume low pressure (hvlp) paint guns $650 $900 - - - - $650 -
09 2.4314: Use synthetic lubricant $387 $160 $266
4,900
kWh
$121
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $66,585 $39,340 $20,599
445,755
kWh
$11,603
-
kW-mo/yr
$13,722 $2,191
-
MMBtu
$650 $17,820
TOTAL IMPLEMENTED $53,298 $12,790 $20,333
440,855
kWh
$773
-
kW-mo/yr
$13,722 - $650 $17,820
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Ancillary Material Cost Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs