ITAC Assessment: AM0764
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ITAC Assessment: AM0764
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Assessment Year 2018
Principal Product Cartons
NAICS 322212: Folding Paperboard Box Manufacturing
SIC 2657: Folding Paperboard Boxes, Including Sanitary
Sales Range $10
M
to 50
M
# of Employees 130
Plant Area 110,000
ft2
Annual Production 62,000,000
units
Production Hrs. Annual 4,554
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $63,756 1,746,642
kWh
Electricity Demand $89,907 8,687
kW-mo/yr
Electricity Fees $19,787 -
Waste Disposal Costs
Water Disposal $16,900 33,800
Tgal
TOTAL YEARLY COSTS $190,350
RECOMMENDED SAVINGS* $42,510 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,745

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Water Disposal Savings Other Liquid (non-haz) Savings One-time Revenue or Avoided Cost Savings
01 3.3131: Use evaporation to concentrate material $13,350 $7,000 $(-2,700.0)
(-77,040)
kWh
- - $16,900
-
Tgal
$(-850.0)
-
gal
-
02 2.8121: Apply for tax-free status for energy purchases $20,080 $7,000 - - $8,310 - - $11,770
03 2.3212: Optimize plant power factor $3,725 $7,170 - $3,725
-
kW-mo/yr
- - - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,310 $1,000 $1,390
39,600
kWh
$920
-
kW-mo/yr
- - - -
05 2.7142: Utilize higher efficiency lamps and/or ballasts $820 $1,390 $820
23,400
kWh
- - - - -
06 2.7121: Utilize daylight whenever possible in lieu of artificial light $720 $8 $180
5,120
kWh
$540
-
kW-mo/yr
- - - -
07 2.8123: Pay utility bills on time $715 - - - $715 - - -
08 2.4231: Reduce the pressure of compressed air to the minimum required $450 $8 $270
7,800
kWh
$180
-
kW-mo/yr
- - - -
09 2.7124: Make a practice of turning off lights when not needed $340 $130 $210
6,010
kWh
$130
-
kW-mo/yr
- - - -
TOTAL RECOMMENDED $42,510 $23,706 $170
4,890
kWh
$5,495
-
kW-mo/yr
$9,025 $16,900
-
Tgal
$(-850.0)
-
gal
$11,770
TOTAL IMPLEMENTED $3,745 $1,008 $1,570
44,720
kWh
$1,460
-
kW-mo/yr
$715 - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Water Disposal Savings Other Liquid (non-haz) Savings One-time Revenue or Avoided Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs