ITAC Assessment: AM0661
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ITAC Assessment: AM0661
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Assessment Year 2014
Principal Product Valves
NAICS 332911: Industrial Valve Manufacturing
SIC 3491: Industrial Valves
Sales Range $10
M
to 50
M
# of Employees 70
Plant Area 50,000
ft2
Annual Production 40
pieces
Production Hrs. Annual 4,320
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $65,141 1,367,795
kWh
Electricity Demand $39,266 6,270
kW-mo/yr
Electricity Fees $3,475 -
Natural Gas $30,080 2,995
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $15,927 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $12,007

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings
01 2.6218: Turn off equipment when not in use $4,760 - - - $4,760
-
MMBtu
- -
02 2.3212: Optimize plant power factor $3,420 $10,310 - $3,420
-
kW-mo/yr
- - -
03 2.7124: Make a practice of turning off lights when not needed $3,170 - $3,170
63,050
kWh
- - - -
04 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $1,440 $1,500 $1,070
21,310
kWh
$370
-
kW-mo/yr
- - -
05 3.6193: Install equipment (eg compactor) to reduce disposal costs $865 $3,995 - - - $865
-
Tgal
-
06 2.7111: Reduce illumination to minimum necessary levels $560 $845 $290
5,810
kWh
$210
-
kW-mo/yr
- - $60
07 2.7124: Make a practice of turning off lights when not needed $540 - $540
10,760
kWh
- - - -
08 2.4314: Use synthetic lubricant $500 - $350
6,945
kWh
$150
-
kW-mo/yr
- - -
09 2.4322: Use or replace with energy efficient substitutes $360 $280 $270
5,300
kWh
$90
-
kW-mo/yr
- - -
10 2.7142: Utilize higher efficiency lamps and/or ballasts $312 $180 $50
1,000
kWh
$7
-
kW-mo/yr
- - $255
TOTAL RECOMMENDED $15,927 $17,110 $5,740
114,175
kWh
$4,247
-
kW-mo/yr
$4,760
-
MMBtu
$865
-
Tgal
$315
TOTAL IMPLEMENTED $12,007 $6,800 $5,390
107,230
kWh
$677
-
kW-mo/yr
$4,760
-
MMBtu
$865
-
Tgal
$315
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs