ITAC Assessment: AM0653
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ITAC Assessment: AM0653
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Assessment Year 2014
Principal Product Cast Iron Pipe
NAICS 331511: Iron Foundries
SIC 3321: Gray and Ductile Iron Foundries
Sales Range $50
M
to 100
M
# of Employees 150
Plant Area 153,500
ft2
Annual Production 60,000
ton
Production Hrs. Annual 2,523
hrs
Location (State) Utah

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $485,274 15,084,000
kWh
Electricity Demand $704,696 58,016
kW-mo/yr
Electricity Fees $57,103 -
Natural Gas $1,242,921 310,039
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $87,295 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $44,655

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $20,090 $47,700 $9,460
174,870
kWh
$10,630
-
kW-mo/yr
- -
02 2.4231: Reduce the pressure of compressed air to the minimum required $16,460 $26 $6,320
116,810
kWh
$10,140
-
kW-mo/yr
- -
03 3.2123: Convert to high volume low pressure (hvlp) paint guns $14,200 $600 - - - $14,200
-
gal
04 2.4314: Use synthetic lubricant $12,640 - $5,950
110,100
kWh
$6,690
-
kW-mo/yr
- -
05 2.7231: Use radiant heater for spot heating $9,860 $7,200 $(-2,450.0)
(-45,360)
kWh
$(-1,840.0)
-
kW-mo/yr
$14,150
-
MMBtu
-
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $7,015 $2,000 $3,303
61,060
kWh
$3,712
-
kW-mo/yr
- -
07 2.7123: Keep lamps and reflectors clean $5,940 $1,305 $5,940
109,720
kWh
- - -
08 2.7231: Use radiant heater for spot heating $1,090 $1,160 - - $1,090
-
MMBtu
-
TOTAL RECOMMENDED $87,295 $59,991 $28,523
527,200
kWh
$29,332
-
kW-mo/yr
$15,240
-
MMBtu
$14,200
-
gal
TOTAL IMPLEMENTED $44,655 $50,886 $19,083
352,740
kWh
$24,482
-
kW-mo/yr
$1,090
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Other Liquid (non-haz) Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs