ITAC Assessment: AM0611
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ITAC Assessment: AM0611
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Assessment Year 2012
Principal Product Valves
NAICS 335314: Relay and Industrial Control Manufacturing
SIC 3494: Valves and Pipe Fittings, Not Elsewhere Classified
Sales Range $10
M
to 50
M
# of Employees 80
Plant Area 140,000
ft2
Annual Production 60
pieces
Production Hrs. Annual 6,040
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $191,145 2,569,152
kWh
Electricity Demand $70,691 10,356
kW-mo/yr
Electricity Fees $3,935 -
Natural Gas $56,170 7,561
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $29,192 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $9,260

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings
01 3.3131: Use evaporation to concentrate material $10,202 $20,000 - - - $(-91.0)
-
MMBtu
$10,293
-
Tgal
- -
02 2.7124: Make a practice of turning off lights when not needed $4,320 $920 $3,520
57,600
kWh
$800
-
kW-mo/yr
- - - - -
03 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $3,240 $500 $2,800
46,200
kWh
$440
-
kW-mo/yr
- - - - -
04 2.3131: Reschedule plant operations or reduce load to avoid peaks $3,110 $2,500 - $3,110
-
kW-mo/yr
- - - - -
05 2.4231: Reduce the pressure of compressed air to the minimum required $2,220 $62 $1,900
31,500
kWh
$320
-
kW-mo/yr
- - - - -
06 2.7142: Utilize higher efficiency lamps and/or ballasts $2,200 $710 $270
4,350
kWh
$30
-
kW-mo/yr
- - - $1,900 -
07 2.8123: Pay utility bills on time $1,700 - - - $1,700 - - - -
08 2.1121: Use insulation in furnaces to facilitate heating / cooling $1,300 $1,030 - - - $1,300
-
MMBtu
- - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $720 $1,900 $445
7,300
kWh
$275
-
kW-mo/yr
- - - - -
10 2.3512: De-energize excess transformer capacity $180 - - - - - - - $180
TOTAL RECOMMENDED $29,192 $27,622 $8,935
146,950
kWh
$4,975
-
kW-mo/yr
$1,700 $1,209
-
MMBtu
$10,293
-
Tgal
$1,900 $180
TOTAL IMPLEMENTED $9,260 $1,420 $6,320
103,800
kWh
$1,240
-
kW-mo/yr
$1,700 - - - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Natural Gas Savings Water Disposal Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs