ITAC Assessment: AM0561
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ITAC Assessment: AM0561
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Assessment Year 2009
Principal Product Screen printed items
NAICS 339950: Sign Manufacturing
SIC 3993: Signs and Advertising Specialties
Sales Range $10
M
to 50
M
# of Employees 135
Plant Area 205,000
ft2
Annual Production 11,000,000
pieces
Production Hrs. Annual 2,159
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $193,200 1,987,536
kWh
Electricity Demand $65,980 8,796
kW-mo/yr
Electricity Fees $2,396 -
Natural Gas $42,204 4,494
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $25,287 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $8,542

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings
01 4.513: Re-arrange equipment layout to reduce labor costs $13,545 $38,430 $8,455
94,030
kWh
$3,090
-
kW-mo/yr
- $2,000
02 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $4,920 $680 $3,600
40,120
kWh
$1,320
-
kW-mo/yr
- -
03 2.3212: Optimize plant power factor $3,200 $11,050 - $3,200
-
kW-mo/yr
- -
04 2.4231: Reduce the pressure of compressed air to the minimum required $1,440 $15 $1,050
11,700
kWh
$390
-
kW-mo/yr
- -
05 2.7124: Make a practice of turning off lights when not needed $705 $300 $580
6,450
kWh
$125
-
kW-mo/yr
- -
06 4.821: Pay bills on time to avoid late fees $452 - - - - $452
07 2.7142: Utilize higher efficiency lamps and/or ballasts $1,025 $535 $265
2,940
kWh
$25
-
kW-mo/yr
$735 -
TOTAL RECOMMENDED $25,287 $51,010 $13,950
155,240
kWh
$8,150
-
kW-mo/yr
$735 $2,452
TOTAL IMPLEMENTED $8,542 $1,530 $5,495
61,210
kWh
$1,860
-
kW-mo/yr
$735 $452
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Personnel Changes Savings Administrative Changes Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs