ITAC Assessment: AM0559
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ITAC Assessment: AM0559
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Assessment Year 2009
Principal Product Engine controllers
NAICS 334418: Printed Circuit Assembly (Electronic Assembly) Manufacturing
SIC 3679: Electronic Components, Not Elsewhere Classified
Sales Range greater than $500
M
# of Employees 900
Plant Area 320,000
ft2
Annual Production 1,100,000,000
pieces
Production Hrs. Annual 7,776
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $1,957,312 34,254,454
kWh
Electricity Demand $348,809 54,303
kW-mo/yr
Electricity Fees $64,568 -
Natural Gas $8,160 744
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $130,155 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $105,655

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings
01 2.7142: Utilize higher efficiency lamps and/or ballasts $79,100 $225,000 $67,400
1,183,000
kWh
$11,700
-
kW-mo/yr
02 2.6218: Turn off equipment when not in use $24,500 - $24,500
430,000
kWh
-
03 2.4231: Reduce the pressure of compressed air to the minimum required $10,800 $15 $9,200
161,000
kWh
$1,600
-
kW-mo/yr
04 2.6218: Turn off equipment when not in use $7,700 - $7,700
135,200
kWh
-
05 2.7124: Make a practice of turning off lights when not needed $1,810 $500 $1,510
26,500
kWh
$300
-
kW-mo/yr
06 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $6,245 $500 $5,320
93,400
kWh
$925
-
kW-mo/yr
TOTAL RECOMMENDED $130,155 $226,015 $115,630
2,029,100
kWh
$14,525
-
kW-mo/yr
TOTAL IMPLEMENTED $105,655 $226,015 $91,130
1,599,100
kWh
$14,525
-
kW-mo/yr
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs