ITAC Assessment: AM0453
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ITAC Assessment: AM0453
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Assessment Year 2004
Principal Product Flour and corn tortillas, and Mexican food products
NAICS 311830: Tortilla Manufacturing
SIC 2099: Food Preparations, Not Elsewhere Classified
Sales Range $5
M
to 10
M
# of Employees 110
Plant Area 55,000
ft2
Annual Production 7,800,000
lb
Production Hrs. Annual 4,332
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $32,018 807,334
kWh
Electricity Demand $35,811 2,692
kW-mo/yr
Electricity Fees $540 -
Natural Gas $96,117 15,788
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $5,044 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $3,070

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
01 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $2,040 $500 $730
20,310
kWh
$1,310
-
kW-mo/yr
- -
02 2.4231: Reduce the pressure of compressed air to the minimum required $930 $15 $330
9,121
kWh
$600
-
kW-mo/yr
- -
03 2.2135: Repair and eliminate steam leaks $700 $100 - - $700
-
MMBtu
-
04 2.7124: Make a practice of turning off lights when not needed $660 - $660
18,200
kWh
- - -
05 2.2136: Install / repair insulation on steam lines $370 $250 - - $370
-
MMBtu
-
06 2.7142: Utilize higher efficiency lamps and/or ballasts $134 $70 $24
670
kWh
$12
-
kW-mo/yr
- $98
07 2.2511: Insulate bare equipment $120 $140 $80
2,170
kWh
$40
-
kW-mo/yr
- -
08 2.2523: Reduce infiltration to refrigerated areas; isolate hot equipment from refrigerated areas $90 $10 $60
1,600
kWh
$30
-
kW-mo/yr
- -
TOTAL RECOMMENDED $5,044 $1,085 $1,884
52,071
kWh
$1,992
-
kW-mo/yr
$1,070
-
MMBtu
$98
TOTAL IMPLEMENTED $3,070 $750 $1,390
38,510
kWh
$1,310
-
kW-mo/yr
$370
-
MMBtu
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs