ITAC Assessment: AM0434
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ITAC Assessment: AM0434
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Assessment Year 2003
Principal Product Textiles and fabrics
NAICS 313210: Broadwoven Fabric Mills
SIC 2211: Broadwoven Fabric Mills, Cotton
Sales Range $10
M
to 50
M
# of Employees 300
Plant Area
n/a
Annual Production 144,900,000
thousand feet
Production Hrs. Annual 8,520
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $2,227,100 46,318,700
kWh
Natural Gas $789,500 167,600
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $169,595 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $41,405

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
01 4.112: Replace old machine with new automatic multi-station tool $122,000 $2,050,000 n/a - $122,000 - -
02 4.821: Pay bills on time to avoid late fees $15,830 - - - $15,830 -
03 3.5212: Regrind, reuse, or sell scrap plastic parts $8,000 $800 - - - $8,000
04 4.132: Purchase new equipment to reduce material use / cost $7,300 $89,640 - - - $7,300
05 2.4314: Use synthetic lubricant $4,520 - $4,520
96,200
kWh
- - -
06 2.7121: Utilize daylight whenever possible in lieu of artificial light $3,510 - $3,510
68,220
kWh
- - -
07 3.1291: Eliminate practice of mixing waste streams $3,500 - - - - $3,500
08 2.7124: Make a practice of turning off lights when not needed $2,300 - $2,300
49,000
kWh
- - -
09 2.7142: Utilize higher efficiency lamps and/or ballasts $1,670 $1,440 $1,140
24,300
kWh
$530 - -
10 2.8121: Apply for tax-free status for energy purchases $965 $800 - - $965 -
TOTAL RECOMMENDED $169,595 $2,142,680 $11,470
237,720
kWh
$122,530 $16,795 $18,800
TOTAL IMPLEMENTED $41,405 $91,240 $5,810
117,220
kWh
- $16,795 $18,800
Yearly Savings* Imp'd Cost* Electricity Usage Savings Personnel Changes Savings Administrative Changes Savings Ancillary Material Cost Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs