ITAC Assessment: AM0344
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ITAC Assessment: AM0344
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Assessment Year 1999
Principal Product Gypsum wallboard
NAICS
n/a
SIC 3275: Gypsum Products
Sales Range $10
M
to 50
M
# of Employees 120
Plant Area 270,000
ft2
Annual Production 340,000
thousand feet
Production Hrs. Annual 8,712
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $489,429 14,997,656
kWh
Electricity Demand $154,663 23,619
kW-mo/yr
Electricity Fees $1,800 -
Natural Gas $1,634,208 707,428
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $624,915 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $23,765

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings Primary Product Savings
01 2.3415: Use a fossil fuel engine to cogenerate electricity or motive power; and utilize heat $481,000 $1,207,000 $336,000
10,500,000
kWh
$111,000
-
kW-mo/yr
$(-341,000.0)
-
MMBtu
- - - $375,000
02 3.5311: Recover and reuse waste material $93,150 $110,000 $(-50.0)
(-1,465)
kWh
- - $17,000
-
lb
- $76,200 -
03 2.2511: Insulate bare equipment $27,000 $850 - - $27,000
-
MMBtu
- - - -
04 2.3131: Reschedule plant operations or reduce load to avoid peaks $21,800 - - $21,800
-
kW-mo/yr
- - - - -
05 2.7121: Utilize daylight whenever possible in lieu of artificial light $1,150 $140 $670
2,052
kWh
$480
-
kW-mo/yr
- - - - -
06 2.7124: Make a practice of turning off lights when not needed $610 - $610
2,052
kWh
- - - - - -
07 4.652: Replace existing equipment with more suitable substitutes $205 $250 $50
1,465
kWh
$15
-
kW-mo/yr
- - $140 - -
TOTAL RECOMMENDED $624,915 $1,318,240 $337,280
10,504,104
kWh
$133,295
-
kW-mo/yr
$(-314,000.0)
-
MMBtu
$17,000
-
lb
$140 $76,200 $375,000
TOTAL IMPLEMENTED $23,765 $390 $1,330
5,569
kWh
$22,295
-
kW-mo/yr
- - $140 - -
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Natural Gas Savings Solid Waste (non-haz) Savings Personnel Changes Savings Primary Raw Material Savings Primary Product Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs