ITAC Assessment: AM0327
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ITAC Assessment: AM0327
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Assessment Year 1998
Principal Product Plastic compounding, electrical non-metallic tubing and cond
NAICS
n/a
SIC 3087: Custom Compounding of Purchased Plastics Resins
Sales Range $10
M
to 50
M
# of Employees 70
Plant Area 45,000
ft2
Annual Production 173,000,000
lb
Production Hrs. Annual 8,568
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $337,033 9,291,325
kWh
Electricity Demand $119,116 18,861
kW-mo/yr
Electricity Fees $8,443 -
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $20,790 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $18,330

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Water Disposal Savings
01 2.3131: Reschedule plant operations or reduce load to avoid peaks $5,420 - $2,420
100,821
kWh
$3,000
-
kW-mo/yr
- -
02 4.821: Pay bills on time to avoid late fees $4,490 - - - $4,490 -
03 2.2511: Insulate bare equipment $4,260 $860 $2,650
110,492
kWh
$1,610
-
kW-mo/yr
- -
04 2.4133: Use most efficient type of electric motors $1,510 $2,070 $850
35,463
kWh
$660
-
kW-mo/yr
- -
05 2.3131: Reschedule plant operations or reduce load to avoid peaks $1,380 - - $1,380
-
kW-mo/yr
- -
06 3.4154: Eliminate leaks in water lines and valves $1,160 $210 - - - $1,160
-
Tgal
07 2.4314: Use synthetic lubricant $1,080 - $600
24,912
kWh
$480
-
kW-mo/yr
- -
08 2.7132: Install timers on light switches in little used areas $770 $1,700 $770
31,946
kWh
- - -
09 2.4236: Eliminate leaks in inert gas and compressed air lines/ valves $720 $250 $720
29,894
kWh
- - -
TOTAL RECOMMENDED $20,790 $5,090 $8,010
333,528
kWh
$7,130
-
kW-mo/yr
$4,490 $1,160
-
Tgal
TOTAL IMPLEMENTED $18,330 $5,090 $7,410
308,616
kWh
$5,270
-
kW-mo/yr
$4,490 $1,160
-
Tgal
Yearly Savings* Imp'd Cost* Electricity Usage Savings Electricity Demand Savings Electricity Fees Savings Water Disposal Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs