ITAC Assessment: AM0160
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ITAC Assessment: AM0160
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Assessment Year 1992
Principal Product ZINC DUST & ZINC INGOTS
NAICS
n/a
SIC 3341: Secondary Smelting and Refining of Nonferrous Metals
Sales Range $10
M
to 50
M
# of Employees 75
Plant Area
n/a
Annual Production 28,000
lb
Production Hrs. Annual 5,952
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $337,384 6,546,893
kWh
Natural Gas $287,431 140,436
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $104,963 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $41,170

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.2422: Use waste heat from hot flue gases to generate steam $58,460 $15,870 - $58,460
-
MMBtu
02 2.3191: Use demand controller or load shedder $18,230 $6,000 $18,230
-
kWh
-
03 2.4239: Eliminate or reduce compressed air usage $11,040 $630 $11,040
210,434
kWh
-
04 2.4133: Use most efficient type of electric motors $1,348 $595 $1,348
26,377
kWh
-
05 2.6124: Establish equipment maintenance schedule $6,360 - $6,360
41,911
kWh
-
06 2.7142: Utilize higher efficiency lamps and/or ballasts $2,325 - $2,325
45,428
kWh
-
07 2.4239: Eliminate or reduce compressed air usage $2,320 $6,850 $2,320
56,565
kWh
-
08 2.7142: Utilize higher efficiency lamps and/or ballasts $2,305 $4,080 $2,305
45,135
kWh
-
09 2.8123: Pay utility bills on time $1,665 - $1,665
-
kWh
-
10 2.7111: Reduce illumination to minimum necessary levels $910 - $910
14,361
kWh
-
TOTAL RECOMMENDED $104,963 $34,025 $46,503
440,211
kWh
$58,460
-
MMBtu
TOTAL IMPLEMENTED $41,170 $10,710 $41,170
357,269
kWh
-
Yearly Savings* Imp'd Cost* Electricity Usage Savings Natural Gas Savings
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs