ITAC Assessment: AM0113
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ITAC Assessment: AM0113
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Assessment Year 1991
Principal Product IRON CASTINGS
NAICS
n/a
SIC 3322: Malleable Iron Foundries
Sales Range $10
M
to 50
M
# of Employees 700
Plant Area
n/a
Annual Production 47,000
ton
Production Hrs. Annual 7,130
hrs
Location (State) Texas

Facility Energy Cost and Usage

Source Yearly Cost Usage
Electricity Usage $3,056,035 76,386,285
kWh
Natural Gas $484,057 260,058
MMBtu
TOTAL YEARLY COSTS -
RECOMMENDED SAVINGS* $731,845 *Non-energy impacts included in savings.
IMPLEMENTED SAVINGS* $731,845

Recommendations

# Description Yearly Savings* Imp'd Cost* Status Electricity Usage Savings Natural Gas Savings
01 2.8122: Use utility controlled power management $687,000 $250,000 $687,000
-
kWh
-
02 2.2414: Use waste heat from hot flue gases to preheat $34,390 $88,900 $(-2,410.0)
(-35,170)
kWh
$36,800
-
MMBtu
03 2.6221: Use most efficient equipment at it's maximum capacity and less efficient equipment only when necessary $7,300 $280 - $7,300
-
MMBtu
04 2.1122: Re-size charging openings or add a movable door on equipment $2,815 $400 - $2,815
-
MMBtu
05 2.2511: Insulate bare equipment $340 $290 - $340
-
MMBtu
TOTAL RECOMMENDED $731,845 $339,870 $684,590
(-35,170)
kWh
$47,255
-
MMBtu
TOTAL IMPLEMENTED $731,845 $339,870 $684,590
(-35,170)
kWh
$47,255
-
MMBtu
*Savings and costs are best estimates based on the center's site visit, associated engineering analysis, and typical capital and labor costs